This section is from the book "Cement And Concrete", by Louis Carlton Sabin. Also available from Amazon: Cement and Concrete.
.9 bbl. cement at $2.46 (including $0.59 per bbl. storage)................. $2.214
.28 cu. yd. shell, at $0.45 per cu. yd.......128
.47 " sand, at 0.12 " " ......056
.80 " stone, at 2.95 " " ..... 2.360
Total materials.......... $4.758
mixing and placing............. $0.623
forms....................370
Total.............. .993
Total Cost per cubic yard ...... $5.751
Defenses San Francisco, Cat3 — Cubical mixer; materials drawn from bins into measuring cars, hoisted by elevator and dumped into hopper of mixer. Mixer given twelve to fourteen turns and concrete dumped into cars, pushed by hand out on trestles, and dumped in place. Average capacity plant, 280 cubic yards per day of eight hours. Itemized Cost of 8,328 cubic yards of concrete in place was as follows:
1 Report Lieut. Robert P. Johnson, Corps of Engineers, U. S. A., Report Chief of Engineers, 1899, p. 906.
2 Report Lieut. Frank C. Boggs, Corps of Engineers, U. S. A., Report Chief of Engineers, 1900, p. 931.
3 Maj. Charles E. L. B. Davis, Corps of Engineers, in charge. Report Chief of Engineers, 1900, p. 980.
1 Capt. George A. Zinn, Corps of Engineers, U. S. A., in charge. Report Chief of Engineers, 1900, p. 3467.
.758 bbl. Portland cement, at $3.03 per bbl . . . $2.298
.887 cu. yd. rock, at $1.80 per cu. yd...... 1.597
.41 cu. yd. sand, at 0.73 per cu. yd....... .299
water................... .016
Cost of materials......... $4.210
Concrete plant, erection per cu. yd. concrete . . $0.269
Concrete plant, running expenses per cu. yd. . . .022
Concrete plant, taking down......... .020
Cost for plant, exclusive of purchase price............. .311
forms — materials............. $0.272
forms — labor in erecting.......... .346
forms — labor taking down......... .079
Cost forms............ .697
Labor mixing, placing and ramming...... .626
Total Cost per cubic yard...... $5.844
350. In the building of a concrete dam for the enlargement of the head of the Louisville and Portland Canal,1 comparison of Cost of hand and machine mixing is given by Asst. Engr. j. H. Casey.
1.63 bbls. natural cement, at $0.635 per bbl. . . $1.034 2 volumes sand, .47 cu. yd., at .87 per cu. yd. . . .408 5 volumes broken stone, .89, cu. yd. at $.84 . . .756
Cost of testing cement............ .081
forms, material for............ .107
forms, labor making and setting up...... .168
Cost materials and forms...... $2.554
Cost of mixing............... $1.917
Cost of placing and tamping......... .791
Cost of mixing and placing.......... $2.708
Total Cost hand mixed concrete per cu. yd. in place.......... $5.262
Charging and running mixer . ........ $0.864
Placing and tamping............. .585
Cost mixing and placing........... $1.449
Total Cost machine mixed concrete per cu. yd. in place........ $4.003
Difference in favor machine mixing...... $1.26
Since the above concrete was placed in large masses, the costs of labor are considered high, and it is probable the work was done with exceptional care.
351. In the construction of the lock at the Cascades Canal1 the concrete plant was so arranged that the materials did not have to be elevated, but much of the work of transportation was done by gravity. The mixing of about eighteen hundred yards by hand permits a comparison to be.made with machine mixing by which method about seven thousand eight hundred yards were made. The costs were as follows:
Items. | Cost per Cu. Yd. of Concrete. | |||
Hand Mixed and Placed by Derrick. | Machine Mixed and Placed by Chute. | |||
Amounts. | Total. | Amounts. | Total. | |
.805 bbl. Portland cement at | ||||
$4.08........ | $3.29 | $3.29 | ||
.450 cu. yd. sand at $1.04 . . | .47 | .47 | ||
.579 cu. yd. gravel at $1.04 . . | .60 | .60 | ||
.317 cu. yd. broken stone at | ||||
$1.70........ | .54 | .54 | ||
Cost materials in concrete . | $4.00 | $4.90 | ||
Timbering........ | .15 | .15 | ||
Testing cement and general | ||||
repairs........ | .22 | .22 | ||
forms and tests..... | .37 | .37 | ||
mixing, labor...... | 1.07 | .39 | ||
" repairs and fuel . . . | .02 | .04 | ||
Total Cost mixing..... | 1.09 | .43 | ||
Placing, labor...... | .60 | .41 | ||
" fuel, tramways, etc. | .19 | .05 | ||
Total Cost placing .... | .79 | . . . | .46 | |
Total Cost concrete per cu. yd. | $7.15 | $6.16 |
352. In the construction of the retaining walls for the Chicago Drainage Canal,2 a special plant was designed for the work on account of the large quantities of concrete required, and this, combined with the low Cost of materials and the character of the work, resulted in a very low Cost concrete. On Section 14 the stone was selected from the spoil banks along the canal and could usually be obtained within one hundred feet. This stone, which was delivered, to the crusher by wheelbarrows, required some sledging to reduce it to crusher size. An Austin jaw crusher was mounted on a flat car with the Sooysmith mixer. "The cement, sand and stone were raised from their respective bins by means of belt conveyors running at the same rate of speed, but carrying buckets spaced proportional to the required ingredients." "The Cost of a second hand plant used on this section was estimated at $9,600, including two crushers and two mixers at $1,500 for each machine. common labor Cost $1.50 per day; firemen, enginemen, and carpenters from $2.00 to $3.00 per day. The itemized cost is as follows:
1 Maj. Thomas H. Handbury, Corps of Engineers, U. S .A., in charge. Report Lieut. Edward Burr, Report Chief of Engineers, 1891, Vol. v. Abstracted, Engineering News, June 2, 1892.
2 " Construction of Retaining Walls for the Sanitary District of Chicago," by Mr. James W. Beardsley, and discussion by Mr. Charles L. Harrison. Jour. W. Soc. Engrs., Dec, 1898.
Items. | Cost, Cents |
per CU.yd. | |
General, including superintendent, blacksmith, water boys, etc. | 7.8 |
Quarrying, i. e., delivering stone to crusher........ | 30.3 |
Crushing .................... | 7.3 |
Transportation, delivering sand and cement to mixer by teams | 14.2 |
forms, exclusive of lumber ............. | 15.0 |
mixing..................... | 12.1 |
Placing and tamping................ | 10.8 |
Total.................... | 97.5 |
Cost of plant (no salvage allowance)......... | 40.7 |
Cost of cement and sand............. | 163.3 |
Total Cost concrete per cubic yard......... | $3,015 |
The amount of concrete used on this section was 23,568 cu. yds.
353. On Section 15 of the same work the conditions were somewhat different. The stone had to be quarried within about a thousand feet of the crusher. The stone, after being broken to crusher size, was delivered on the tipping platform of the No. 7 Gates crusher in cars drawn by a cable hoist. "The average output of the crusher for a day of ten hours was about 210 cubic yards." The materials were transported to the mixer in four and one-half yard dump cars drawn by a light locomotive. The mixer was of the spiral screw type and deposited the materials on a rubber belt conveyor. The mixer and operating machinery were mounted on a car which propelled itself by means of rope and winch. The plant for this section was new and estimated to Cost $25,420, including $12,000 for one crusher.
 
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